Influence of Various Coarse Aggregate Sizes and Gradation on the Workability and Compressive Strength of Concrete
Student: Raju Bista
Supervisor: Er. Ram Hari Dhakal
Submitted Date:
April, 2025
Abstract
Coarse aggregates constitute around 70–80% of concrete's total volume, and therefore their
properties and gradation significantly affect the performance of the material as a main structural material. A number of studies have been conducted with respect to different
aggregates and their contribution to the concrete strength. However, the influence of
aggregate gradation on the mechanical characteristics and plastic properties of concrete has
not yet been extensively explored. This study, therefore, examines the effect of different
coarse aggregate gradation concerning the workability, compressive strength, and void ratio
of concrete grades M20 and M25 with an aim of deriving valuable insights into optimum
concrete mix design.
A systematic investigation was carried out with five different coarse aggregate gradations
(single-size (10, 20, and 40 mm) and well graded (20 and 40mm) aggregate) collected from
Dukuchhap. The coarse aggregates were subjected to mechanical and physical tests that
included sieve analysis, flakiness index (FI), elongation index (EI), and aggregate crushing
value (ACV). Concrete specimens have been cast with controlled water to cement ratios.
Assessment on workability was done by slump test, and the cube test was carried out on the
7th day and again on the 28th day for test compressive strength. Statistical Interpretation
was carried out in terms of analyses such as ANOVA, Tukey Post Hoc Test and correlation
on gradation, void content, workability, and compressive strength.
The results highlight the crucial impact of aggregate gradation on concrete performance.
Workability, measured by slump, increased with larger aggregate sizes due to the reduction
in specific surface area, which lowered water demand. Among the tested samples, 20mm
well-graded aggregates (70% 20mm down and 30% 10mm down) exhibited the highest
compressive strength at both 7 and 28 days. This was attributed to their optimal packing
density, reduced void content, and improved paste-aggregate bonding. Statistical analysis,
including ANOVA and correlation studies, confirmed a strong negative relationship
between void ratio and compressive strength, reinforcing the significance of well-graded
aggregates in mix design.
vi It shows the importance of aggregate gradation for optimal concrete performance and givesrecommendations on optimizing mix design. It identifies future research work on long-
lasting durability assessments and field studies under actual site conditions, preparing the
ground for improved construction practices and more resilient built environments.
Keywords
Concrete; Aggregate Sizes; Workability; Compressive Strength; Void Ratio